ASTM D7416-09(2015)

5.1 In-plant Oil Analysis—The particular five-part integrated tester practice is primarily used by plant maintenance personnel desiring to perform on-site analysis of as-received and in-service lubricating oils.

5.2 Detect Common Lubrication Problems—The software application interprets data from integration of multiple sensing technologies to detect common lubrication problems from inadvertent mixing of dissimilar lubricant viscosity grades and from particulate or moisture contamination. The redundant views of ferrous particulates (sensor 2), all particulates larger than 4 μm (sensor 3), and all solid particulates larger than filter patch pore size (patch maker) provides screening for oil wetted mechanical system failure mechanisms from incipient to catastrophic stages.

5.3 Supported by Off-Site Lab Analysis—The particular five-part integrated tester is normally used in conjunction with an off-site laboratory when exploring the particular nature of an alarming oil sample. An off-site laboratory should be consulted for appropriate additional tests.

1.1 This practice covers procedures for analysis of in-service lubricant samples using a particular five-part (dielectric permittivity, time-resolved dielectric permittivity with switching magnetic fields, laser particle counter, microscopic debris analysis, and orbital viscometer) integrated tester to assess machine wear, lubrication system contamination, and lubricant dielectric permittivity and viscosity. Analyzed results trigger recommended follow-on actions which might include conducting more precise standard measurements at a laboratory. Wear status, contamination status, and lubricant dielectric permittivity and viscosity status are derived quantitatively from multiple parameters measured.

1.2 This practice is suitable for testing incoming and in-service lubricating oils in viscosity grades 32 mm²/s at 40 °C to 680 mm²/s at 40 °C having petroleum or synthetic base stock. This practice is intended to be used for testing in-service lubricant samples collected from pumps, electric motors, compressors, turbines, engines, transmissions, gearboxes, crushers, pulverizers, presses, hydraulics and similar machinery applications. This practice addresses operation and standardization to ensure repeatable results.

1.3 This practice is not intended for use with crude oils.

1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.

1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.